Extruded Fried Snack Food Production Line

Extruded Fried snack food production line 3D Flour Bugles Chips Making machine

Brief introduction

3D Snacks Extruding Line in Jinan Sunrising Machinery Co.,Ltd. is for pellet production by single screw extruder.

This line uses Wheat Flour, Rice Flour, Corn Flour, Tapioca Starch, Corn Starch, Iodized Salt, Sugar, Edible Oil and Turmeric etc as raw material .

After extruding, shaping, drying, frying and flavoring process, it will produce healthy and crunchy snacks.

By changing the moulds, 3D snacks can by different shapes such as shell shape, spiral, square tube, round tube triangle, hexagon, heart, Christmas trees, diamond, stars, wheels, cones, animals, etc.

First, the materials aremixed, extruded and cut into different shapes.Then after frying, it will become fragrant and crisp snacks.

This Sunrising snacks pellets line is reasonable design, continuous production, greater flexibility, precision thermo-mechanical parameter control and automation options to produce consistent and innovative products. 


Machine material

All the machines are made by Stainless steel 201.We can produce in your requirement.

Voltage

Chinese Input Voltage is 380V/ 50Hz /3, If it is different from yours , we will adjust it .

How does a snack pellet production line work ?

Technical process:

Mixing of raw materials----extruding-----pressing and cutting----frying----flavoring---packing

Starches, fibers and liquids are introduced into a batch mixer according to the recipe for the end product and the dough is then conveyed continuously and uniformly to the heart of the extruder where it is cooked, formed and cut to extrude a homogeneous and controlled product under pressure. This extruder integrates cooking, forming and cutting process together. Wet pellets are then sent to a frying line where the product is smoothly fried.

Machine used in this line:

Mixer---to mix the raw materials with high evenness. It can add water and other materials when mixing.

Single screw extruder---to extrude the materials.

Pressing machine and Cutter---to press and cut the extruded materials into needed shape by changing the moulds on the roller.

Fryer---continuous fryer or batch fryer to fry the materials.

Flavor machine--double roller flavor machine or single roller flavor machine

snack pellet process lines key advantages:

Versatility to process any type of starch-based raw material

Efficient control of melt flow and melt temperature resulting in consistent regularity in pellet dimensions

Quick start up and shut down

Easy changes in recipes and new product shapes

Automation features including recipe management, automatic start up and shut down, temperature regulation control for every module, real time trending display for each process parameter

Drastically reduced space requirement

Scalable output, ranging from 150 up to 800 kg/h of dried pellets

Reduced cleaning times.

• We can use double screw extruder to produce the 3d snacks by changing the structure of the screw.

• Also can use double screw extruder and single screw extruder together to get the 3d snacks.

• Another choice is by adding preconditioner for the double screw extruder to get the needed 3d snacks.

• The flow chart is very flexible. We can equip the machines based on your specific requirements.

Technical parameters of twice extrusion 3d 2d snack pellet food manufacturing plant: