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Tortilla making machine tortilla machinery Corn chips production line
Tortilla chips processing machine is a new type of extruding food machine studied and
developed by ourselves on the basis of learning from advanced technology in the world so
that its technical performance and quality of products both reach to the most advanced
in the world. This line will finish mixing, extruding, cutting, spraying, and producing in
one pass operation automatically. This has features of lots of types, flexible collocation,
extensive applied materials, various products and easy operation.
Technical process:
Mixing of raw materials----extruding-----pressing and cutting----frying----flavoring---packing
1. Description:
The doritos/totilla/corn chips are kinds of snacks made from corn powder, which are cut
and then fried. The main raw materials are corn powder, vegetable oil, salt and water.
Although usually made of yellow corn(as pictured), they can also be made of white,
or red corn. After frying and flavoring, we get very crunchy triangle or other shapes
chips which are popular with both children and adult.
2. Raw materials: adopts corn flour, rice flour, vegetable oil, salt etc. as raw materials.
3. Products: This line can be used to produce Doritos chips, snacks, cereals by adjusting the moulds from extruder;
4. Capacity: 80-100kg/h
5. Flow chart:Mixing system---Extrusion system---Shaping system---Frying system----Flavoring system---Packing system
6. Voltage in China: Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers’ Local voltage according to different countries
7. Machines Materials:All the machines are made by stainless steel
Machine used in this line:
Mixer---to mix the raw materials with high evenness. It can add water and other materials when mixing.
Single screw extruder---to extrude the materials.
Pressing machine and Cutter---to press and cut the extruded materials into needed shape by changing the moulds on the roller.
Fryer---continuous fryer or batch fryer to fry the materials.
Flavor machine--double roller flavor machine or single roller flavor machine
snack pellet process lines key advantages:
Versatility to process any type of starch-based raw material
Efficient control of melt flow and melt temperature resulting in consistent regularity in pellet dimensions
Quick start up and shut down
Easy changes in recipes and new product shapes
Automation features including recipe management, automatic start up and shut down, temperature regulation control for every module, real time trending display for each process parameter
Drastically reduced space requirement
Scalable output, ranging from 150 up to 800 kg/h of dried pellets
Reduced cleaning times.
• We can use double screw extruder to produce the 3d snacks by changing the structure of the screw.
• Also can use double screw extruder and single screw extruder together to get the 3d snacks.
• Another choice is by adding preconditioner for the double screw extruder to get the needed 3d snacks.
• The flow chart is very flexible. We can equip the machines based on your specific requirements.
NO | Machine
| Motor Power
| Capacity
| dimension
| Function
|
1 | mixer | 4KW | 45kg /5minutes | 0.8*0.7*1.5m | To mix the raw materals with the water |
2 | screw conveyer
| 1.1KW | 100-150kg/h | 3*0.8*2mm | To send the materials to the extruder |
3 | CY65-III Double screw extruder | 22KW
| 120-150kg/h | 2.5*1*1.8mm | To extrude and inflate the food.the main machine of the line |
4 | Tortilla Chips shaping machine | 0.55kw | 150kg/h | 1.2*0.6*0.8m | To shape the food |
5 | fryer | 2.5kw | 150kg/h | 3.5*0.6*1.9m | To fry the snack food |
6 | Single roller flavoring machine | 0.37kw | 150-200kg/h | 2.1*0.7*1.6m | To flavor the tortilla chips |